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PP Woven Bag Making Machine

High Speed Levitating Circular Loom

High Speed Levitating Circular Loom

Product Details


http://High Speed Levitating Circular Loom

High Speed Levitating Circular Loom

(High-Efficiency, Energy-Saving type)

 

PATENT WE HAVE


Comparing Result With Other Circular Loom

Item NO.

Item  Name

 Other Machine

Our Machine

Remark

1

Labor

1 worker operate

 4 set  circular loom machine

1 worker operate

8-10set  circular loom machine

270mm length Bobbin and big weft bobbin

2

Power Consumption per

10000m PP woven Fabric

188-242kwh

92kwh

These number from our customer’s factory.

Energy saving 30%

 

Power Consumption per hour

2-2.2kw/hour

1.5kw/hour

 

3

High production speed (m/h)

70-75

92

 

4

Higher Quality

Weft wire T.S.

880-890N

Weft wire T.S.

940N

 

Tested by 36*73cm new material bag from customer’s factory

 

 

Warp wire T.S. 750-790N

Warp wire T.S. 895N

Other Advantage

Item No.

Description

Picture

1

There is a rubber roller with reasonable softness on each side of warp feeding part to hold down warps.

No matter how loose the warps are,when warps pass by the roller,the tension of warps is balanced,then no hole on fabric,flatness of fabric surface smoother.

Patent:2022228723482

 

 

2

Patent:2023211415173

 

 

AUTOMATIC ALARM

 when warp empty or breaking ,

(1)Even if the woven warp is not replaced in time or the warp is broken, it will not cause the movement to break the wire in a large area.

(2)Empty warp can avoid waste of material, if say each warp has 50 gram left, each set has 500pcs warp evenly,each set may change warp 5 times per month, then we can save 1500kgs of material per set per year. Based on practical way, still can reduce 50% warp residue than before.

(3)no need warp workers keep an eye on whether warp is finished or not, lower workerslabour strength a lot.

(4)no occur holes in fabric or machine stop when warps not wind well on bobbin.

3

Advantage of top winder:(Patent:202211294945X) (optional,not include in the quote.)

How to do it?

Put winding part on the creels where close to the lift part as near as possible.

Why to do it?

(1) Save the installation space of each machine,warp convey channel and fabric roll transfer channel can be separated,unload fabric roll more safely,warp passing more convenient.

(2)Solve the problem of unbalanced tightness of 2 sides on fabric roll vastly,benefit to following process like laminating and printing,reduce waste bags sharply.

(3)Compare to easier absorbing dust when fabric roll on the ground,its better to improve the cleanliness of fabric roll when meet customers with higher quality requirement.

      

4

 

Oscillating bar patent craft :(Patent:2018219574891) more anti-dust more durable

5

solderless outer guide iron rod on shuttle无焊接外导杆: (Patent:201820665767X)

The rod not easy breaking,helps to machine running more stable.

 

6

 

Heddle belt adjusting support: (Patent:202222158440) one-piece design,more easy more quick more durable to use. 

7

Advantage of levitating track:(Patent no.:2018216214095)

(1) Levitating running structure(There is a little distance when running between shuttle wheel and track)so warp not damagedand track temperature always keeps almost the same as body temperature never burning hot,tension of warp is higher than traditional one’s,running more stable.  

(2)Each levitating track rolling wheel has 3 pcs bearing,each levitating pillar with 2pcs rolling wheel,occur 2 touchpoints on shuttle,compare to 1 track rolling wheel type,2 track rolling wheel with less touchpoint area and more stable to run.As we all known,less touchpoint area less friction ,then more energy saving and lower machine noise.

(3)Available for new material and 100% recycling material,40 g/to 180 g/.Perfect fabric flatness,weft no sparse,no curving,no crinkly.The bag width error within ±2mm.

 

8

 

Advantage of weft quick-change device(Patent no.:2021220487260)

How to do:

Pull down the lever near bobbin base,device keeps open,

then weft is off the shuttle,put another weft in the shuttle,

pull up the lever, device locks directly.

Why to do:

(1) Slashing weavers’labour strength,relieving the occurrence of occupational hazards like tennis elbow.

(2)Accelerating weft changing speed,so that skilled weavers finishing weft changing within 40 seconds.

(3)New weavers can master operating skills more quicker than before after training.

(4)Lever position is sealed so that no dust can enter;when pulling down the lever,it keep open until pulling up the lever to lock bobbin,this approach make faster changing ,lower operating frequency,more durable to use.

(5)Device install location is the same as loom’s running directionno recoil from the operation,so the device can use the more small spring,the more easier to adjust fabric flatness.

9

 

Advantage of big bobbin of weft and warp(optional 270mm length bobbin,weft diameter 105mm,warp diameter 140-150mm) (Patent:2022227575553)   

(1) Prolong the weft-ending & warp-ending time obviously,reduce knots of fabric significantly.For instance,warp need to change in 5 days,now can be 10days.

(2)It helps to reduce weavers,then easier to manage them.Let each worker operating more 2 or 3 sets of looms be possible.

(3)It can lower labour cost of enterprise but improve worker’s salary.

(4) Cut off about 50% warp residue than before.

(5) New material 15cm diameter bobbin tray & bobbin tube, more stable and durable.

10

 

PLC screen control cabinet:adopt (zhongxian brand) displayer, self-programming with complete fuctions ,wireless bluetooth weft controller(avoid empty weft),wireless datas transfer to terminal (datas can connect ERP system).Cabinet adopt vertical side door design,easy to operate and maintain,stainless steel material with elegant appearance and more durable to use.

 

11

1 piece solderless warp spindle blade design:with better load bearing more durable to use and more convenient to deliver than split assembly type’s and 1 piece soldered type’s.

 

12

100 items technology patents,among them with 7 invention patents under application.

 

13

Suitable for high quality PP woven fabric making.


Technical Parameter

Name

Specification

 

Model No.

 

HS-FCL-4.0-750

HS-FCL-6.0-900A

HS-FCL-6.0-900B

Machine

 

Main motor power(kw)

2.2

2.2

2.2

 

Weight(kg)

About 1500

About 1650

About 1650

 

Dimension

(L *W*H)

9500*2200*2810           (will adjust depend on no. of tape.)

10500*2350*3200          (will adjust depend on no. of tape.)

10500*2350*3200         (will adjust depend on no. of tape.)

working Range

 

Max.weaving

folded width

 

750

950

950

 

Min.weaving folded width

260

550

300

 

Max.weaving speed

220

150

150

 

No. of tape(pcs)

640

792

864

Bobbin

 

Bobbin inner  diameter(mm)

38customized

38customized

38customized

 

Weft bobbin length(mm)

230/270customized

230/270customized

230/270customized

 

Max. weft bobbin diameter(mm)

105~110

105~110

105~110

 

Warp bobbin length(mm)

230/270customized

230/270customized

230/270customized

 

Max.warp bobbin diameter(mm)

140~150

140~150

140~150

 

Bobbin Number2.5MM wire width

(604PCS/group*3=1812

 

 

Oscillating

 Bar

Material(mm)

Reinforced 66 nylon66

Reinforced 66 nylon66

Reinforced 66 nylon66

 

Base material(mm)

High-duty aluminium

High-duty aluminium

High-duty aluminium

 

Bearing craft(mm)

6201 double sealed

6201 double seale

6201 double sealed

Precision

Detection standard

National standard

National standard

National standard

FOB CHINA IN USD

 

 


Configuration lists

No.

Configuration

HS-FCL-4.0-750

HS-FCL-6.0-900A

HS-FCL-6.0-900B

1

Levitating complete shuttle

High-duty die-cast aluminium

High-duty die-cast aluminium

  

High-duty die-cast aluminium

 

 weft quick-change device            

2

Warp tension balancer

 

 

 

3

 Empty warp auto-stopping device

 

 

 

4

Intelligent control system

 

 

 

5

Main motor

Permanent magnet DC motor

Permanent magnet DC motor

Permanent magnet DC motor

6

Servo driver/Converter

system supporting

system supporting

system supporting

7

Mainshaft bearing

Bearing6312

Bearing6312

Bearing6312

8

Levitating track

4 shuttles chrome plated steel rail

6 shuttles chrome plated steel rail

6 shuttles chrome plated steel rail

9

 wearproof heald belt

32 pairs

36 pairs

36 pairs

10

wearproof steel heddle

640pcs

792pcs

864pcs

11

Winder motor

12KG torque motor12KG

12KG torque motor12KG

12KG torque motor12KG

12

Protective coating

super paint

super paint

super paint

13

 Warp feeding device

  synchronous servo motor

  synchronous servo motor

  synchronous servo motor

14

Warp Creels

15cm diameter bobbin tray type

15cm diameter bobbin tray type

15cm diameter bobbin tray type

15

  dustproof rolling wheel on track

 

 

 

16

intelligent lift

 

 

 

17

solderless outer guide   iron rod on shuttle

 

 

 

Why choose us?

16 years focus on pouch making machine !Our experience is your advantage! 
Direct factory! 
Pouch making machine get European engineer’s praise! 
480 set machine installed! 
Origin Idea ,design by our own engineer , accept OEM or ODM! 
High skilled engineer ,easy operation! 
Turn-key project, remote support on line! 
Qualified machine under global safety standards to guarantee production safety and workers security.
Machine working video



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